Thickness Range

We specialize in ultra-thin battery solutions, with capabilities ranging from:

  • Minimum Thickness: 0.4mm
  • Maximum Thickness: 8mm
  • Standard Range: 0.6mm - 6mm

Our engineering team can optimize battery design for your specific thickness requirements while maintaining performance and safety standards.

Battery thickness range diagram

Custom Shape Capabilities

We can manufacture batteries in virtually any shape to fit your product design:

  • Rectangular and square shapes
  • Curved and rounded designs
  • L-shaped and irregular forms
  • Multi-cell configurations
  • Flexible and bendable designs

Our design team works with your CAD files to create batteries that maximize space utilization while meeting all performance requirements.

Custom battery shapes

Manufacturing Processes

Advanced processes ensuring quality and consistency

Stacking

Automated stacking machines for precise electrode alignment and consistent cell assembly

Electrolyte Injection

Controlled injection process ensuring optimal electrolyte distribution and cell performance

Spot Welding

Precision welding for reliable electrical connections with minimal resistance

Encapsulation

Advanced packaging techniques for protection and form factor optimization

Discharge Rate & Voltage Systems

Flexible configurations for different application needs

Discharge Rate

  • Standard: 0.5C - 1C
  • High Rate: Up to 3C
  • Ultra High Rate: Up to 5C (custom)

Voltage Systems

  • Single Cell: 3.7V (nominal)
  • 2S Configuration: 7.4V
  • 3S Configuration: 11.1V
  • Custom: Any voltage configuration

Capacity Range

  • Minimum: 50mAh
  • Maximum: 5000mAh
  • Standard: 100mAh - 3000mAh

Production Capacity

Scalable manufacturing from prototypes to mass production

10K+
Daily Production Capacity

Units per day for standard configurations

98%+
First Pass Yield

Consistent quality from production line

2-4
Weeks Lead Time

From order to delivery for standard orders

Engineering Tools & Instruments

Advanced equipment for design, testing, and quality control

CAD Design Software

3D modeling and simulation tools for battery design optimization

Thermal Analysis

Thermal simulation and testing equipment for heat management

Battery Testers

High-precision capacity, voltage, and cycle life testing

Safety Testing

Short circuit, overcharge, and abuse testing equipment

Environmental Chambers

Temperature and humidity testing for various operating conditions

Microscopy & Analysis

Cell structure analysis and quality inspection tools

Specialized Problem Solving

We excel at solving challenging battery requirements

Ultra-Thin Applications

Expertise in designing batteries down to 0.4mm thickness while maintaining performance

High-Temperature Performance

Battery solutions that operate reliably in elevated temperature environments

Low-Temperature Operation

Optimized designs for cold environment applications with minimal capacity loss

High-Power Applications

High discharge rate batteries for power-intensive devices

Special Shapes

Complex geometries and irregular forms to fit unique product designs

Space Optimization

Maximum capacity in minimal space through advanced design techniques

Discuss Your Technical Requirements

Our engineering team is ready to evaluate your project and provide technical solutions

Contact Engineering Team