BluePower - Leading Custom-Shaped Lithium Battery Manufacturer & Supplier

Custom-Shaped Lithium Batteries Ultra-Thin Series

Precision Engineered

Maximum Performance

From 0.6mm ultra-thin profiles to complex geometries
Learn More
BluePower ultra thin battery
Advanced Manufacturing Technology

State-of-the-Art

Production Facility

Learn More
smart ring battery
Custom-Shaped Lithium Batteries

Smart Glasses Battery

We Provide Tailored Solutions for Different Temple-Arm Designs.
Learn More
BluePower smart glasses battery
Reliable Performance at -40℃

Low Temperature

Battery

Learn More
low temperature battery
High Energy DensityRound Battery Series

Silicon Carbon Battery

350Wh/Kg

25% higher than traditional graphite batteries
Learn More
BluePower silicon carbon battery

Why Choose BluePower?

Engineering excellence meets manufacturing precision for your custom battery needs

low temperature battery

Low-Temp Battery Solutions

Operating reliably at -20°C to -40°C demands specialized electrolyte formulations and optimized electrode materials. Our low-temperature batteries maintain 80%+ capacity retention in extreme cold conditions.

Critical challenges:

Preventing electrolyte freezing, managing increased internal resistance, and maintaining charge/discharge efficiency in sub-zero environments without compromising cycle life.

ultra thin battery

Ultra Thin Battery

Achieving 0.6mm thickness requires advanced electrode processing and precision stacking techniques. Our stacking technology ensures consistent cell thickness while maintaining energy density and safety standards.

Technical complexity:

Preventing short circuits in ultra-compact spaces, maintaining separator integrity, and ensuring uniform electrolyte distribution across minimal electrode surface area.

shaped polymer battery

Complex Geometry Design

Non-standard shapes require custom electrode cutting, precise tab placement, and advanced 3D modeling. We engineer batteries to fit irregular spaces while maintaining uniform current distribution and thermal management.

Engineering challenges:

Ensuring consistent electrode alignment in curved or angular designs, optimizing tab positioning for minimal resistance, and preventing stress concentration at sharp corners.

round battery

High Energy Density Battery

Achieving 778 Wh/L requires advanced cathode materials, optimized electrode thickness ratios, and precision cell design. Our high-density batteries deliver maximum capacity within strict volume constraints.

Technical hurdles:

Balancing energy density with safety margins, managing heat generation in compact cells, and ensuring stable performance across full charge/discharge cycles without capacity fade.

Industry Application

Custom battery solutions for cutting-edge applications

AR Glasses

High capacity and ultra-thin batteries for augmented reality devices

Wearable Devices

Compact, curved batteries for smart rings and fitness trackers

Medical Devices

Safe and rechargeable batteries for medical devices and portable equipment

IoT Devices

Ultra-thin batteries for Internet of Things applications

Smart Robots

Custom small lipo batteries for desktop robots

Smart Audio

Custom-shaped batteries for earbuds and audio devices

Success Stories

Real solutions for real challenges

Custom Shaped Battery for Smart Glasses​

Compact custom battery design created more usable internal space.

Ultra Thin Battery for Smart Card​

Developed an ultra-thin battery design to fit strict device size constraints while maintaining reliable power performance.

Custom Curved Battery for Smart Ring​

Designed curved battery to fit unique form factor. Achieved 95% space utilization.

Advanced Lithium Battery Manufacturing

Our factory in Dongguan features advanced equipment including stacking machines, aging chambers, spot welding systems, and automated assembly lines.

Every battery undergoes rigorous quality control from IQC to OQC, ensuring consistent performance and reliability.

Ready to Start Your Custom Battery Project?

Submit your requirements and get a professional quote within 24 hours